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AC Charging Aging Equipment
AC Charging Aging Equipment AC Charging Aging Equipment

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AC Charging Aging Equipment

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Thaisen AC charging aging equipment delivers high-efficiency durability testing for EV charger manufacturers. Supporting up to 16 charging stations simultaneously with series connection technology, this system features energy-saving feedback load and optional 40-60℃ temperature control. Automatic fault bypass ensures continuous testing, while layered rack design optimizes floor space for large-scale production and quality assurance operations.
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The AC charging aging equipment is a professional testing solution developed by our intelligent equipment division, purpose-built for aging and durability verification of AC charging stations. Leveraging technical expertise from our smart charging division, it supports simultaneous testing of up to 16 charging stations through a series connection architecture with a single load unit, enabling efficient batch testing for industrial clients in charging station manufacturing, quality assurance and operation maintenance scenarios. It is compatible with multiple global charging standards and offers configurable load options to align with varied commercial testing demands.

AC Charging Aging Equipment

Core Functions & Application Benefits of AC Charging Aging Equipment

Multi-Station Simultaneous Testing Capacity

This equipment adopts a layered rack design to optimize space utilization. Each aging rack uses a 2-tier structure with distributed charging positions, enabling parallel testing of up to 16 units at one time. The series connection design requires only one load to run multiple testing workflows, lowering initial procurement investment for commercial users and reducing the footprint of testing facilities in production workshops.

Energy-Saving Load Configuration Options

Two load configurations are available for selection: resistive load and feedback energy-saving load. The feedback load is fully integrated inside the equipment rack, eliminating extra space occupation and simplifying on-site layout. For business buyers running long-duration daily aging tests, the feedback load configuration reduces overall energy consumption during testing cycles, effectively cutting down electricity costs for routine quality inspection.

Automatic Fault Bypass Mechanism

During continuous testing operations, the system automatically detects malfunctions in individual charging stations and activates bypass mode for the faulty unit. This mechanism ensures uninterrupted testing for all other normally operating stations, avoiding full-process shutdowns caused by single-device failures. It reduces on-site monitoring workload and helps enterprise customers maintain stable testing schedules.

Integrated Measurement & Control System

The equipment is equipped with a built-in on-board charging interface circuit, which supports charging indicator CP/CC monitoring as well as real-time measurement of voltage, current, power and electricity volume. This integrated design removes the need for additional external measuring instruments, streamlines testing workflows, and allows operators to centrally monitor real-time status across all stations.

Technical Specifications of AC Charging Aging Equipment

Item

Specification

Charging port

National standard three-phase 32A, European standard three-phase 32A, American standard 32A (customizable for high currents such as 48A)

Measurement accuracy

CP frequency/duty cycle ≤ 1%, CC resistance 0-4K Ω error<2%, voltage/current/power/battery level 1.0

Built in feedback load

Single phase 32A (customizable with 48A, 60A, etc.), three-phase 32A, compatible with single-phase

Size

1600 × 1270 × 1560mm (standard)/2400 × 1850 × 1000mm (12 high temperature cups)

Optional Configurations for Diverse Testing Scenarios

For users with specialized testing requirements, the equipment supports an optional built-in temperature control heating system with a temperature control range of 40 ℃ -60 ℃. This configuration enables high-temperature accelerated aging testing to simulate high-temperature operating environments and verify charging station performance under elevated temperatures. High-current customization for charging ports and feedback loads is also available, including 48A and 60A specifications, to adapt to testing demands of high-power AC charging products. Commercial users can consult our technical team to adjust configurations based on specific needs.

Compliance & Global Standard Compatibility

This AC charging aging equipment is designed in line with widely adopted international charging standards, including GB/T 18487.1, IEC 61851-1 and SAE J1772. It supports series aging testing for national standard single-phase/three-phase, European standard single-phase/three-phase, and American standard charging stations. For business buyers serving regional markets with different regulatory specifications, this cross-standard compatibility allows a single set of equipment to cover multiple product testing tasks, reducing redundant procurement and improving asset utilization.

FAQs About AC Charging Aging Equipment

How many AC charging stations can this equipment test simultaneously?

This AC charging aging equipment supports up to 16 charging stations for simultaneous aging and durability testing via a series connection structure, adapting to batch testing demands of production and quality inspection lines.

What charging standards does this aging equipment support?

The equipment supports national standard (single-phase/three-phase), European standard (single-phase/three-phase) and American standard charging stations, conforming to GB/T 18487.1, IEC 61851-1 and SAE J1772 standards.

Can the current specification of the equipment be customized?

Yes. The standard configuration is rated for 32A, and high-current specifications such as 48A and 60A can be customized for both charging ports and feedback loads per actual requirements.

What load options are provided with this aging equipment?

Users can select between resistive loads and feedback energy-saving loads. The feedback load is integrated inside the rack to save installation space and reduce energy consumption during long-term testing.

Tel: +86-21-3978-0090
Phone: +86-13667833852
Add: No. 385 Tongle Road, Dongjing Town, Songjiang District, Shanghai

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